Digitizing battery repair, sales, and logistics with a custom ERP for ProBatteri.dk

ProBatteri.dk is a leading Denmark-based company specializing in battery repair, refurbishment, and sales. Known for its high-quality service and efficient battery lifecycle management, ProBatteri operates both as an e-commerce brand
CASE STUDY

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Clients Overview

ProBatteri.dk is a leading Denmark-based company specializing in battery repair, refurbishment, and sales. Known for its high-quality service and efficient battery lifecycle management, ProBatteri operates both as an e-commerce brand and a service provider for individual and business clients across the country. With rising online orders and growing operational complexity, the company sought a unified digital platform to manage and automate its workflows.

Project Objectives

ProBatteri.dk tasked us with building a fully integrated Enterprise Resource Planning (ERP) solution to digitize and streamline all core business functions. The key goals included:

  • Manage online and offline battery orders in a central system

  • Automate battery diagnostics and charge-level management

  • Integrate with Shipmondo for logistics and shipping workflows

  • Implement Twilio SMS alerts for real-time customer communication

  • Enable barcode scanning and inventory tracking

  • Establish table and case management for repairs and servicing

  • Include warranty lifecycle management

  • Create a fully functional e-commerce storefront integrated with ERP

  • Support payment gateway integration for seamless online transactions

Execution Challenges

Category Challenge Description
Order Consolidation Synchronizing online orders from e-commerce with in-store service and repair bookings.
Battery Logic Customization Implementing logic to track battery type, charge level, repair status, and refurbishment cycles.
Logistics Integration Creating a seamless connection with Shipmondo for shipping labels, tracking, and dispatch.
Communication Automation Integrating Twilio to trigger real-time SMS alerts for service status and delivery updates.
Barcode System Setting up barcode generation, scanning, and tracking for thousands of unique battery units.
Repair Table Management Assigning batteries to repair tables with case IDs, technician status, and turnaround tracking.
Warranty Tracking Building a dynamic warranty tracker linked to product type, repair date, and replacement status.
Multichannel Commerce Developing an ERP-integrated e-commerce frontend with stock sync and order sync in real time.
Payment Gateways Integration with local Danish payment systems to process secure transactions.

Solution Implementation

We designed and implemented a custom ERP platform tailored to ProBatteri.dk’s repair and sales workflow, covering the entire lifecycle — from product order to shipping and after-sales service.

Key Modules Delivered:

  • 🛒 Order Management System: Handles online and offline orders, assigns service jobs, and updates inventory automatically.

  • 🔋 Battery Diagnostics Module: Calculates charge levels, tracks repair stages, and logs refurbishment history.

  • 📦 Shipmondo Integration: Real-time shipping automation — label generation, dispatch tracking, and customer notifications.

  • 📲 Twilio SMS Alerts: Sends real-time updates for order confirmations, shipping, service status, and warranty alerts.

  • 📠 Barcode System: Auto-generates and scans barcodes for products, repairs, warranty claims, and warehouse movement.

  • 🔧 Table & Case Management: Organizes repair workflows by technician, table, status, and estimated delivery dates.

  • 🛡️ Warranty Management: Tracks warranty by serial number, customer, product lifecycle, and service history.

  • 🛍️ E-commerce Frontend: Custom online store built with product filters, live stock status, promotions, and order sync.

  • 💳 Payment Integration: Supports Denmark-specific payment methods and international gateways for secure transactions.

Impact & Results

  • ✅ Successfully centralized order processing, inventory, and logistics into one seamless ERP system.

  • ✅ Reduced manual errors and delays through real-time barcode scanning and digital repair tracking.

  • ✅ Improved customer satisfaction with Twilio-powered live notifications and proactive service updates.

  • ✅ Enabled full traceability of every battery unit — from sale to repair, to warranty claim — boosting accountability.

  • ✅ Integrated logistics (Shipmondo) saved 40–50% time in shipping workflows, including label printing and tracking.

  • ✅ Launched a fast, mobile-friendly e-commerce store synced with ERP for live stock and orders.

  • ✅ Delivered a scalable foundation for future automation, analytics, and business intelligence.

Conclusion

With the deployment of a robust, fully customized ERP system, ProBatteri.dk transformed its operations from manual workflows to an automated, scalable, and customer-friendly business model. From real-time battery tracking and barcode inventory to integrated shipping and warranty management, the ERP solution now powers every facet of the company’s growing business. This case study stands as a solid example of how deep domain understanding + custom tech can create operational excellence in niche industries like battery repair.

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